DESCRIPTION:
A basic understanding of standardized signals and the many ways they are utilized will give more confident in looking at automation/system controls. This popular course lecture is to provide an overview of industrial measurement and control. Technicians, engineers, and managers are provided with a foundation for communication with other control system professionals.

TRAINING OUTCOMES:

  1. Communicate with measurement and control professionals
  2. Discuss the role of measurement and control in industrial processes
  3. Differentiate between continuous, batch, and discrete control
  4. Discuss and apply the most common methods and devices used in temperature, pressure, level, and flow measurement
  5. List control valves in a feedback control loop
  6. Discuss the fundamentals of process control
  7. Differentiate between control system architectures including single loop controllers, Distributed Control System (DCS), and Programmable Logic Controllers (PLC)
  8. Discuss trends in measurement and control technology

TRAINING MATERIAL OUTLINES:

  1. Concepts of Process Control: Typical Industries | Definitions  | Continuous vs. Batch | Feedback Loop
  2. Industrial Measurement Systems: Process Measurement | Standard Signals | Instrument Performance Terminology | Repeatability and Accuracy | Zero, Span, and Linearity Errors | Calibration Chart
  3. Pressure Measurements: Concepts | Instruments | Differential Pressure Measurement | Pascal’s Law | Absolute and Atmospheric Pressure | Relationship between Pressure and Column of Liquid | Hydrostatic Head Pressure | U-Tube and Well Manometers | Bourdon Pressure Gage | Spiral and Helical Elements | Bellows and Diaphragm Elements
  4. Level Measurement: Dip Stick Level Measurement | Basic Sight Glasses | Float and Cable Arrangements | Ultrasonic | Capacitance Probe | Radiation Point | Rotating Paddle | Radar Level System | Interface Measurement | Hydrostatic Pressure | Open Tank Level | Zero Suppression/Elevation | Air Bubbler System
  5. Flow Measurement: Types of Flow | Reynolds Number | Differential Pressure Flowmeters | Concentric and Eccentric Orifaces | Flow Nozzle | Venturi and Pitot Tubes | Target Flowmeter | Rotameter or Variable Area Meter | Magnetic, Vortex, Turbine, and Ultrasonic Flowmeters | Doppler Effect | Flow Tube Vibration and Twist | Coriolis and Thermal Mass Flowmeters | Positive  Displacement Flowmeters | Rotary Vane, Oval Gear, and Nutating Disc Designs | Open Channel Flow Measurement | Weirs | Parshall Flume | Flowmeter Selection
  6. Temperature Measurement: Temperature Scales | Liquid-in-Glass, Filled Bulb, and Bimetallic Thermometers | Resistance Temperature Detectors (RTDs) | Reference Junction Compensation | Thermocouplers | Immersion and Insertion Lengths | Thermowells | Thermistors
  7. Control Valves: Types | Valve Characteristics | Inherent Flow Characteristics | Actuators | Air to Extend/Retract | Positioners | I/P Transducer
  8. Feedback Control Strategies: Control Hierarchy | Process Dynamics | Lags | Dead Time | Strategies | Direct/Reverse Acting | On-Off Control | Controller Modes | Proportional Control/Action | Level Control Offset | Integral and Derivative Action | Tuning
  9. Advanced Control Strategies: Control Hierarchy | Cascade Control | Applications: With and Without Cascade | Ratio Control | Feedforward Control
  10. Control System Hardware: Pneumatic Controller | Electronic Controller | Single Loop Controller | Distributed Control System (DCS) | Programmable Logic Controller (PLC) | Personal Computers for Control
  11. Smart Field Devices: Current Practice | Typical Smart D/P Transmitter | Smart Temperature Transmitter System | Benefits | Innovative Applications | Fieldbus Foundation – H1 & H2 | How is Fieldbus Different? | Fieldbus Control System (FCS)

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